Lyophilization station
Lyovex
Freeze-dry cycles that protect every cake.
Lyovex models and controls the freeze-dry cycle so you can shorten it safely, without collapsing the cake or losing potency.
The problem
Why this station is so unforgiving.
Lyophilization is the slowest, costliest, riskiest step on the line. Cycles run for days, and one wrong shelf-temperature or pressure ramp collapses the cake, ruins potency, or adds hours across a million-dollar batch.
Cycle design stays craft-bound and conservative because the sublimation front is inferred, not seen. Meanwhile lyo capacity is a chronic bottleneck in the biologics and GLP-1 boom, and the experts who can safely shorten a cycle are scarce.
What Lyovex does
Freeze-dry cycles that protect every cake.
Lyovex uses physics-informed models and a Simura twin to optimize the ramps before the batch, then adapts in-run as it tracks shelf temperature, chamber pressure, and the sublimation front.
It compresses cycle time inside a validated design space, with change control and a Part 11 audit trail, so you protect cake structure and potency while getting hours back.
Capabilities
Built for the lyophilization station.
Physics-informed cake and sublimation modeling with adaptive in-run control
Pre-batch cycle optimization through the Simura twin, then safe cycle-time compression
Design-space and validated-envelope enforcement with change control
Prognostics for collapse risk, potency risk, and equipment drift
Part 11 audit trail and connectors for lyophilizers and MES
At a glance
Where Lyovex runs, and for whom.
Recurring SaaS that lands on one station and expands across the suite and the fleet, on a paid pilot measured against a hard reject, deviation, or yield metric.
See pricing →One ecosystem
Lyovex is one station of the Sterira suite.
Lyovex optimizes each cycle in the Simura twin and passes container-closure signals to Vistra for inspection.
Simura
Vistra
Fillix